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PCB-June2014

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70 The PCB Magazine • June 2014 by Todd Kolmodin gardien serVices usa Flying Probe: Indirect Testing vs. Military c o l u m n testing todd Introduction The use of flying probe testers has become in- creasingly popular in recent times, mainly due to the affordability of the equipment and also the reduced cost of testing, as no dedicated or "bed of nails" fixture is required. When using flying probes to test military product, one must be dili- gent to make sure the test method is allowable. Table 1 below outlines the military specifications and whether indirect testing is performed on a flying probe vs. a grid test machine. Grid test machines provide full net to net testing for isola- tion of all nets and full continuity of individual nets. This is referred to as full simultaneous test. When a flying probe is used there are two modes of operation: direct or indirect. Direct Testing When a direct test is used the machine will test every board in resistance mode, meaning that every net will be resistively tested for both opens and shorts. Each board will take the same time to test. When the isolation (shorts) test is performed, nets will be tested using an adjacency window. This is different than a bed of nails whereby which each net is tested simultaneously to all other nets using the voltage and isolation resistance thresh - olds. With a flying probe only nets within the adjacency window are tested to others. Indus- try accepted practice for this adjacency win- dow is .050" (1.27 mm). Also to be consid- ered is the type of adjacency used. Standard practice is X,Y adjacency or "line of sight," meaning only on the same layer. If Z-axis ad- jacency is added, the adjacency window be- comes three- dimensional and isolation test- ing is done not only on the same layer but within the adjacency window on layers above and below. table 1: indirect military & iPc.

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