Issue link: https://iconnect007.uberflip.com/i/1415897
60 SMT007 MAGAZINE I OCTOBER 2021 future escapes. e measurable data helps im- prove the process. In the meantime, operators have the ability to load and debug identified defects with accu- mulated historical real data from all lines and simulate the results of any adjustments with- out affecting production. Users verify if the ad- justed setting is "suitable," then, deploy new, optimized programs and inspection conditions to all production. ese iterative actions opti- mize processes based on objective, real mea- surement data, not merely by a user's experi- ence. In some use cases, we see users achieve as much as a 98% false call reduction. Connecting Big Data A single inspection system has limits and cannot manage and optimize a complete line while in isolation. Working with our partners, we are developing connectivity solutions that optimize the process by exchanging real-time measurement data from SPI and AOI systems with every machine on the production line, feeding real measurement data such as off- set, volume, height, area, and warnings to oth- er systems, while analyzing trends for process optimization and traceability. When this solu- tion is combined with CFX and HERMES, it can help manufacturers define correlations be- tween distinct processes (Figure 4). Using this advanced communication, the AOI can feed correct mounting position values to mounters, which ensures components are mounted in the targeted position. is feature improves process repeatability by automatical- ly adjusting component placements and catch- ing the shiing trend to make further position corrections. Autonomous Process Optimization Understanding the increasing importance of networked intelligent systems in the smart fac- tory, the modular platform is designed for fu- ture growth and expansion. When new mod- ules are released, a manufacturer can imple- ment the upgrades as needed, extending capa- bilities beyond automated adjustment toward a comprehensive infrastructure for autono- mous process optimization. Budgeting for Capital Equipment Clearly, the capabilities of leading edge AOI equipment will help manufacturers improve their electronics manufacturing process, and just like SPI equipment, the benefits will be immediate. Now, it's time to consider the in- Figure 3: X-bar chart for thickness of R1005 part.