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72 SMT007 MAGAZINE I JUNE 2025 Real-world Benefits of Integrated Data Collection • Improved yield and quality. Factories with fully integrated data systems report a sig- nificant reduction in defect rates because they identify issues earlier and resolve them in real-time. One manufacturer using AI- driven defect correlation reduced rework costs 40% by linking pick-and-place error logs with AOI defect images. • Faster problem resolution. Rather than manually investigating a defect, engineers can instantly pinpoint root causes, reduc- ing troubleshooting time from hours to minutes. • Reduced downtime through predic- tive maintenance. Predictive analytics can prevent unplanned downtime, reduc- ing machine failures. One factory imple- mented AI-powered predictive mainte- nance on pick-and-place heads, avoiding unexpected failures and saving hours in production stoppages. • Better inventory and supply chain man- agement. Real-time component usage data ensures just-in-time material replenish- ment, reducing excess stock while avoid- ing shortages. • Enhanced traceability. Many industry requirements demand full traceability of components and setup processes. Inte- grated data collection ensures detailed records of every step in production, sim- plifying compliance with International Organization for Standardization (ISO) and IPC standards. Conclusion: Data Is the Future of Electronics Manufacturing e future of electronics manufacturing isn't simply about increased throughput; it's about smarter factories. By breaking down data silos and creating a unified view of pro- duction, manufacturers can achieve higher efficiency, lower costs, and improved prod- uct quality. ose who embrace automated, AI-driven data integration will outperform competitors, reduce defects, and future- proof their operations in an increasingly dig- itized world. SMT007 Josh Casper is a regional sales manager for Horizon Sales. To read past columns, click here.