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using a modified semi- additive processes (mSAP). It runs a fully inline process that moves pan- els seamlessly from desmear through to flash copper plat- ing. This design reduces manual handling, limits contamination risks, and keeps throughput consistent. Its transport system supports ultra-thin panels, essential for next-generation fine-line designs. A carefully engineered fluid delivery system ensures even treatment across surfaces, vias, and through- holes, while advanced filtration and cleaning mechanisms minimize particle buildup. An inert segmented anode design prevents sludge formation and keeps copper replenish- ment stable. The Oxamat® regeneration process maintains continuous desmear performance, and built-in electrolyte monitoring keeps plating uni- form while reducing unnecessary chemical and water consumption. Together, these elements make high-volume production more stable and resource-conscious. The Role of Digital Intelligence DFS builds on the capabilities of Uniplate equipment by turning it into a connected, data-driven system. Rather than relying solely on fixed process settings, DFS continuously collects and analyzes data from the line, covering flow rates, pump speeds, chem- ical concentrations, and more. This information enables dynamic adjustments, helping to maintain consistent quality without operator intervention. Predictive maintenance is another benefit. By identifying early signs of wear or deviation, DFS allows interventions before problems cause down- time. Energy optimization routines can lower elec- tricity use in electroplating, while remote diagnos- tics provide faster troubleshooting without requir- ing on-site visits. All process data is logged digitally, supporting audits, trace- ability, and integration with higher-level MES or ERP systems. A Closed-loop Approach When Uniplate and DFS operate together, they form a closed-loop manu- facturing environment. Process param- eters are adjusted in real time to stay within specifications, chemical dos- ing and rinsing are optimized on the fly, and potential issues are detected ear- lier. This synergy improves yield, reduces resource use, and makes scaling pro- duction across multiple lines or facilities more straightforward. Results from Field Deployments Manufacturers that have implemented DFS alongside Uniplate equipment have reported notable improvements. Energy consumption during electroplating has been cut by as much as 15%. Troubleshoot- ing and root cause analysis take signifi- Giovanni O bino 50 PCB007 MAGAZINE I AUGUST 2025