PCB007 Magazine

PCB-June2016

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82 The PCB Magazine • June 2016 quality feedback/issue management. Inclusion of dozens of inexpensive, redun- dant fiber optic sensors in the process line al- lows real time tracking of jobs as they progress. This information can be easily appended live to an SQL database. For the annual cost of two seats of Oracle 12c, a shop can purchase 12 an- nual seats of easy-to-use visual software from the Google marketplace that also integrates with the SQL backend. This can then be inte- grated with ERP, QMS, and Mediawiki systems. Self-training to integrate can be completed us- ing Lynda.com for $30/month (it took the proj- ect manager three months of on-again/off-again training to complete this at the Whelen site). Automation of chemical dosing, cleaning cycles, and wastewater management are quite inexpensive to execute and pay for themselves quickly by reduction in errors and provision for programmable alerts. By having day tanks sized to the packages being purchased, and integrated with continuous sensors, a live chemical inven- tory of the factory can be made available on a web page. It has now been proven that a factory Figure 4: Inline loader/unloader example for serial transfer between processes. THE 21ST CENTURY PCB FACTORY—DESIGNED TO ELIMINATE OFFSHORE COST ADVANTAGES

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