Issue link: https://iconnect007.uberflip.com/i/1538100
48 SMT007 MAGAZINE I AUGUST 2025 S M A RT AU TO M AT I O N quickly can significantly affect overall throughput. That includes: • Intelligent feeders that can be preloaded and verified offline • Quick-release trolleys or feeder banks • Recipe recall that handles nozzle, vision, and height settings • Offline setup tools that reduce time at the machine If a platform evaluation centers solely around top- end speed, changeover capabilities should also be part of the discussion. That's where a significant amount of throughput is often lost or gained. Component Versatility and Z-axis Flexibility One of the biggest placement challenges today isn't just about speed or size, it's about handling a variety of components. Boards now combine ultra- small passives, tall connectors, electrolytic capac- itors, and odd mechanicals on the same job. Key capabilities include: • Wide Z-axis range to handle both low-profile chips and tall odd-forms • Adaptive nozzles for the smooth placement of components of varying shapes and sizes • Odd-form support and the ability to place connectors, RF shields, and other non-stan- dard parts • Auto height detection that can adjust place- ment depth on the fly to avoid errors Versatility is critical in high-mix environments where each board presents unique challenges and automation must be as adaptable as the products being assembled. Placement Accuracy and Vision Systems While speed was once the defining race among vendors, component miniaturization has pushed accuracy and vision capabilities to the forefront. With 01005 passives and micro-BGAs becoming more common, today's pick-and-place systems need to offer: • Advanced vision alignment systems that can detect and correct skew or part rotation • Real-time nozzle inspection to catch worn or damaged tips before they cause defects • Component height sensing to deal with warped boards or domed flex circuits Modern systems often compensate for slight PCB warping or nonstandard component shapes using technologies such as laser centering, high- resolution cameras, and adaptive placement logic. These capabilities are critical for defect reduction, especially in tight-tolerance applications. Software and User Experience Usability is a competitive differentiator, not just for operators, but also for process engineers, main- tenance techs, and quality staff. Systems should offer: • Visual job setup guidance and setup verification • Traceability options • Exportable KPI and OEE data for internal reporting • Integration capabilities with factory MES systems • On-machine diagnostics In facilities where personnel perform multiple roles or where experienced SMT operators are in short supply, intuitive machine design leads to less training time, fewer errors, and faster onboard- ing, all of which contribute to a stronger return on investment. Maintenance and Uptime Discussions about pick-and-place machines often