Issue link: https://iconnect007.uberflip.com/i/1527276
62 SMT007 MAGAZINE I OCTOBER 2024 instead would like to focus on the commonal- ity between these technologies and how over- all automation offers compelling advantages to the traditional manual process. 1. Enhanced efficiency Automated storage systems streamline the retrieval of components by either identify- ing exact component locations via visual cues (pick to light), or delivering exactly what is needed for the kit automatically utilizing robotics (automated storage towers). Both methodologies drastically reduce the time spent identifying and picking components. In many instances, picking a kit can go from multiple hours to just minutes. is immedi- ately reduces headcount in the materials area, allowing manufacturers to re-allocate this essential labor to a higher skill area. Keep in mind, this level of automation not only aug- ments the picking process, but also the re- stocking process of partially exhausted compo- nents. 2. Real-time inventory management Many automated systems have a level of intelligence built in, allowing for integration with inventory management soware. ese systems now can provide real-time visibility into quantity levels, moisture sensitive floor life, and component history for FIFO enforce- ment. is accuracy helps prevent issues of overstocking and understocking, enabling manufacturers to maintain optimal inventory levels and make informed procurement deci- sions. In addition, most automated storage systems require the use of a unique identifier (UID), meaning the part is tracked down to the component level and not the batch level. For example, a manufacturer knowing they have 10,000 components on a single reel vs. 10,000 components spread across five reels allows the manufacturer to accurately pre-plan produc- tion, especially on jobs that utilize shared part numbers. 3. Improved space utilization Automated materials storage systems are designed to maximize space efficiency. Many systems store parts dynamically, meaning a component can be stored anywhere the sys- tem has space available by tracking its UID. Manual methods utilize a static location ded- icated to a part number, whether that part is in-stock or being utilized. By utilizing dynamic storage, compact shelving, and vertical space, these systems significantly reduce the footprint required for materials handling. is optimized space usage frees up valuable floor space for other critical manufacturing activi- ties and can significantly reduce operational costs. 4. Scalability and adaptability As production demands evolve, automated materials storage systems offer a unique level of scalability and flexibility. Inventory is an ever-changing area that is dependent upon the evolving needs of the business. ese sys- tems can be easily reconfigured to accommo- date changes in component types, produc- tion volumes, and product lines. is adapt- ability ensures that manufacturers can quickly respond to market changes and maintain oper- ational efficiency. " ere are several storage systems on the market that cater to electronics manufacturing... "