Issue link: https://iconnect007.uberflip.com/i/1529411
62 PCB007 MAGAZINE I NOVEMBER 2024 Feature Article by Matt Stevenson ASC SUNSTONE CIRCUITS In the rapidly evolving aerospace indus- try, precision and reliability are paramount. "AeroTech Solutions" (not the company's real name), an aerospace company specializing in satellite technology, recently faced a signifi- cant challenge that tested its operational integ- rity: A flaw identified in the PCB design of its latest satellite model led to unexpected delays and cost overruns. is article explores the issues the company encountered, its collab- oration with its PCB manufacturer to resolve these challenges, and the steps taken to ensure project success moving forward. e real cost to manufacture can be greatly affected at the PCB design level. AeroTech Solutions has built a reputation for innovation and excellence in the aerospace technology market. With numerous success- ful satellite projects under its belt, the com- pany was poised to launch its newest satellite designed for advanced communications and earth monitoring. However, during the final stages of production, the engineering team detected a flaw in the PCB design which was causing functional failures and putting the sat- ellite's operational functionality at risk. The Issue: PCB Design Flaw e PCB design flaw was identified dur- ing the final test stage of the prototype PCBA. Case Study: PCB Design Flaws Affect Product Cost