Issue link: https://iconnect007.uberflip.com/i/1543032
48 SMT007 MAGAZINE I FEBRUARY 2026 S M A RT AU TO M AT I O N BY J O S H CAS PE R , H O R IZO N SA L ES When exploring increased throughput of an SMT line, many manufacturers, of course, start with the line itself. This makes sense: Upgrading to a higher speed pick-and-place, adding feeder capacity, and optimizing handling should result in faster throughput. However, the smartest place for most mid-sized manufacturers to start is with mate- rials and setup verification. These two areas consistently drive hidden down- time through setup errors and operator frustra- tion, yet are often overlooked when manufactur- ers consider automating. Sophistication of the SMT process has rendered machine upgrades incre- mental. The advantages of upgrading equipment aren't necessarily realized in speed, but in software integration, ease of programming, feeder capacity, and an ability to perform an efficient changeover. While enhancements in speed and capacity do exist and certainly add value, shiny new machines are beholden to the materials that feed them. Just as a Ferrari won't go far without fuel, a placement machine won't work without the right materials behind it. Prioritizing material handling and setup verifica- tion should be the first step in any modernization strategy. It creates a strong foundation for every- thing that follows. Material Handling Issues Nearly every SMT operation deals with the same upstream issues: • Missing or misplaced reels • Operators searching for components • Inconsistent MSD tracking • Errors caused by manual picklists • Kitting processes that take too long Preparing for an SMT Line Upgrade Materials and Setup Verification