PCB007 Magazine

PCB007-Sept2025

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SEPTEMBER 2025 I PCB007 MAGAZINE 85 10 8 6 9 7 Trouble in Your Tank: Metallizing Flexible Circuit Materials— Mitigating Deposit Stress Metallizing materials, such as polyimide used for flexible circuitry and high-reliability multilayer printed wiring boards, provide a significant challenge for process engineers. Conventional electroless copper systems often require pre-treatments with hazardous chemicals or have a small process window to achieve uniform coverage without blistering. It all boils down to enhancing the adhesion of the thin film of electroless copper to these smooth surfaces. Wisdom From Data-center Power Pioneer Mike Mosman Few engineers have moved the levers of modern electronics more decisively than Mike Mosman. From the pre-email computer rooms of the 1980s to today's hyperscale campuses cranking out AI cycles, the retired power engineer and co-founder of CCG Facilities Integration has spent four decades proving that uptime is a design discipline, not a hope. Driving Innovation: Inner Layer Alignment Methods in PCB Production In PCB manufacturing, precision is a fundamental requirement. Among many complex processes, the accurate registration of inner layers before lamination is one of the most critical. PCB manufacturers align multiple conductive and insulating layers to form a cohesive, functional board. This alignment directly affects PCB precision; tighter layer alignment results in smaller "annular rings," superior performance, and higher yields. The Power Shift in U.S. Manufacturing Ownership The U.S. manufacturing landscape is driven by reshoring initiatives, supply chain realignments, and a surge of foreign interest. What does that mean for U.S.-based PCB and EMS companies? In this interview, mergers and acquisitions expert Tom Kastner breaks down the forces reshaping the industry—why foreign investors are eager to enter the U.S. market, why many are evaluating greenfield facilities over acquisitions, and why the high-mix, low-volume focus of most domestic shops doesn't always align with foreign buyers' goals. The Marketing Minute: Staying Positive When the Market Isn't In today's volatile elec- tronics market, buffeted by tariffs, supply-chain shifts, and squeezed margins, it's tempting to tighten belts and cut your marketing budget. But history shows us that the quietest brands get forgotten fastest. Staying visible is not a luxury; it's a competitive advantage.

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